Shenzhen Jinyihe Technology Co., Ltd.
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Custom High Tolerance Die Casting Service For The Metal To Shape Intricate Conponents
WHAT IS DIE CASTING?
At JYH-precision machining,die casting is a remarkable metal fabrication process that harnesses the power of high-pressure molten metal to shape intricate components. This technique relies on a pair of meticulously machined, hardened tool steel dies, akin to precision molds, which guide the metal into its final form. The materials of choice are typically non-ferrous metals such as zinc, copper, aluminum, magnesium, and various alloys.
Die Casting Alloys
Die casting commonly employs non-ferrous alloys prized for their robust mechanical attributes. These non-ferrous components contribute to the alloys' low melting points, which align with their strong mechanical performance.Below, we list a few popular alloy options:
GET YOUR CUSTOM DIE CAST COMPONENTS
Our team’s tool design experience and use of industry-leading software and mold flow analysis tools ensure the production of high-quality die-cast parts. We support both high-volume production and short-run batch production (soft-tooling).
Submit the relevant part drawings, 3D files, and other information by clicking on the button below. We’ll make sure that it gets processed promptly, and that you receive a quote ASAP.
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For standard projects, we ensure the completion of mold creation and delivery of the initial sample within a time frame of 25 to 30 days. For expedited projects, our commitment is to accomplish mold creation and provide the sample within a maximum of 15 days.
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For mold/tooling and samples: 50% deposit on order, remaining 50% post sample approval. For new customer production orders: 30% advance payment, balance 70%. Long-term valued customers enjoy even better terms: 100% payment on delivery.Can be negotiation.
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Quality is our priority in every step, from production to QC. While we maintain high standards, in rare cases of non-qualified shipments, we'll collaborate to minimize losses, learn, and ensure future excellence. If issues arise, we'll work with our clients for solutions including compensation or replacements.
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Types Of Die Casting Processes
In the industrial realm, two main methods for die casting are the hot chamber and cold chamber processes.
Below, we outline the details of these two processes.
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Hot-chamber die casting
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Hot-chamber die casting utilizes a molten metal reservoir to fill intricate molds quickly, making it ideal for low-melting point alloys like zinc and tin.
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Cold Chamber Die Casting
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Cold chamber die casting is excellent for handling high melting point materials like aluminum, preventing damage to the pumping system caused by extreme temperatures. In this method, molten material is poured into a cold chamber before being injected into the die, utilizing a hydraulic system similar to hot chamber casting.
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Die Casting Process
Whether it's hot or cold chamber die casting, the standard procedure involves injecting molten metal into a die mold using high pressure.
Here are the detailed steps in the die casting process:
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| l Clamping At the outset, clean the die to eliminate impurities and apply lubrication for smoother injection and product removal. Once cleaned and lubricated, firmly close the die with high pressure.
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| l Injection Melt the chosen metal and pour it into the shot chamber. The method differs based on the process being used. | |
| l Cooling While the die is closed, allow the metal to cool and solidify. The resulting solid material will take on the shape of the mold design.
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| l Ejection After unclamping the die mold, an ejection mechanism will push the solid casting out of the mold. Make sure the product has fully solidified before ejecting.
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| l Trimming This marks the final step, involving the removal of excess metal from the sprue and runner on the finished product. Trimming can be done using a trim die, saw |
QUALITY CONTROL
At JYH-Precision, excellence is infused into every facet of our operations.
Pacific Die Casting, along with its dedicated workforce, is steadfast in its dedication to fulfilling both customer and legal prerequisites, with the aim of attaining utmost customer contentment. Our unwavering goal is to consistently deliver high-quality products punctually, while consistently enhancing our Quality Management System.
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Custom High Tolerance Die Casting Service For The Metal To Shape Intricate Conponents. We are your best partner!